Responding to an alarm
Answering "what happened on Tuesday?"
The old system and Ring, side by side
| The old system (RS-360) | Ring | |
|---|---|---|
| One screen vs many | Dozens of separate screens; operators clicked between them to see plant state. | One live screen for batch, tanks, alarms, and health. |
| Batch records | Kept, but locked in a dead 2002 database — and thin: no trends, no step timing, no costs, no notes. | Recorded, searchable, kept permanently, and yours to export. |
| Alarms | Numbered Dutch lines, some blank or "??", with no guidance. | Real controller wording, plus the first thing to check, tied to the batch it hit. |
| Starting a batch | Key in numeric step codes; confirm with a plain Yes/No box. | A guided flow with a plain-language confirmation before anything reaches the controller. |
| Reports & costs | Print-outs only; it never tracked costs. | A full report suite with PDF, plus cost per batch and per week. |
| Languages | One fixed language per install; switching meant a reload. | 13 languages, switched live while the plant runs. |
| Keeping it maintained | Built with 2002 tools you can't hire for anymore. | An open format any modern software shop can maintain for the next 20 years. |
One honest note: the old system ran this plant for 20 years and still runs it today. Its animated mixer graphic is still richer than Ring's equivalent view — a gap we plan to close.
Alongside the old system — never rip-and-replace
Ring installs alongside the old system. For a watch-only period it runs beside the screens your crew already uses, so you see it working before you rely on it. Crews train during normal shifts, helped by a guided first-run setup and built-in help. You switch when your team is ready, and the old system stays installed as your fallback.
Scope: Ring replaces the operator software only; your controller and its program stay exactly as they are.
Runs on your existing PC
Ring installs on the operator PC you already have, alongside your Allen-Bradley controller. No controller replacement, nothing new on the plant floor.
Crew onboarding
A guided first-run setup and an operator training runbook get your crew productive fast, at their own pace during real shifts.
Your data stays yours
Everything lives in one open database file you can back up and move — and every record exports to Excel in one click. No lock-in — your plant's records are always yours.
See Ring on your line
We'll walk your team through a live batch, the alarm experience, and the language switch — in your operators' own language.